Semi-welded plate heat exchangers are a compromise between detachable plate heat exchangers and fully welded plate heat exchangers. They feature a partially welded and partially detachable design, offering both high sealing performance and certain maintenance flexibility.
The welding side can withstand higher pressure (typically 2.5 - 4.0 MPa) and temperature (200 - 300℃), which is more stable compared to the full gasket type.
The welding channel is suitable for volatile, toxic or expensive media (such as ammonia, refrigerants, chemicals), preventing the risk of leakage.
The sealing side of the gasket can still be disassembled, facilitating cleaning, inspection or replacement of the plates, thereby reducing maintenance costs.
It is suitable for media prone to scaling or containing particles (such as industrial wastewater, viscous liquids), and can be mechanically cleaned regularly.
The welding side can use corrosion-resistant alloys (such as titanium, nickel-based alloys), while the gasket side uses corrosion-resistant elastomers (such as EPDM, fluororubber).
This avoids the risk of the entire welded structure being completely damaged under strong corrosive media, resulting in better economic benefits.
The plate heat exchanger retains its high heat transfer efficiency (with a K value reaching up to 6000 W/m²·K), and its volume is only 1/3 to 1/5 of that of a shell-and-tube type.
The corrugated plate design enhances turbulence and reduces fouling, making it suitable for medium-cleanliness media.
It can be designed as "single-sided welding" (only one medium passes through the welding side) or "bilateral welding" (both media are enclosed), meeting the requirements of different working conditions.
It supports multi-process design and can handle heat exchange scenarios with large temperature differences or flow rate mismatches.
Semi-welded plate heat exchangers and detachable plate heat exchangers are two common types of plate heat exchangers in industry. The core differences between them lie in structural design, maintenance flexibility and applicable scenarios. The following is a detailed comparison:
The detachable plate type heat exchanger has all the plates independently connected and pressed tightly in the frame using bolts, with gaskets for sealing.
Features: Both the plates and the gaskets can be disassembled, allowing for flexible assembly.
The semi-welded plate type heat exchanger has some plate groups (usually in pairs of 2) welded together by laser into modules, and the modules are still sealed with gaskets.
Features:
The welded part cannot be disassembled, but the modules can be separated, lying somewhere between fully welded and detachable.
The detachable plate type heat exchanger can be completely disassembled, making it convenient for physical cleaning (such as with a high-pressure water gun), replacing gaskets or plates. However, gaskets are prone to aging and leakage, requiring regular maintenance.
The semi-welded plate type heat exchanger has no gaskets in the welded part, reducing the risk of leakage; the modules can still be partially cleaned. However, the welded parts cannot be cleaned and may be limited by chemical cleaning.
The detachable plate type heat exchanger is limited by the material of the gasket (for example, the rubber gasket has a temperature resistance of typically ≤ 150°C), and its pressure-bearing capacity is relatively low (generally ≤ 25 bar).
The semi-welded plate type heat exchanger, with the welded part, can withstand higher pressure and temperature (up to 200°C or above, with a pressure of 40 bar), and is suitable for more demanding working conditions.
The detachable plate heat exchanger is suitable for scenarios involving clean media, frequent cleaning or replacement of media, such as HVAC and food and beverage industries.
The semi-welded plate heat exchanger is suitable for corrosive, high-pressure/high-temperature media (such as in the chemical and petrochemical industries), or for situations where leakage risks need to be reduced (such as in ammonia refrigeration).
The detachable plate heat exchanger has a lower initial cost, but the costs for seal replacement and maintenance are relatively high in the long term.
The semi-welded plate heat exchanger has a higher initial cost, but the maintenance cost is lower and the lifespan is longer (there is no problem of seal aging).
The detachable plate type heat exchanger can flexibly adjust the heat exchange area by adding or removing plates.
The semi-welded plate type heat exchanger requires replacing the entire welding module for adjustment, which is less flexible.
Item | Value | Item | Value |
---|---|---|---|
Corrugation Angle | 58° | Corner Hole Diameter (mm) | Φ330 |
Corrugation Normal Pitch (mm) | 13.85 | Flow Area (m²) | 0.00368 |
Corrugation Depth (mm) | 4.10 | Single Plate Area (m²) | 1.55 |
Center Distance of Corner Holes (mm) | 1811×561 | Plate Dimensions (mm) | 2244×995 |
Semi-welded plate heat exchangers are a compromise between detachable plate heat exchangers and fully welded plate heat exchangers. They feature a partially welded and partially detachable design, offering both high sealing performance and certain maintenance flexibility.
Semi-welded plate heat exchangers are a compromise between detachable plate heat exchangers and fully welded plate heat exchangers. They feature a partially welded and partially detachable design, offering both high sealing performance and certain maintenance flexibility.
Semi-welded plate heat exchangers are a compromise between detachable plate heat exchangers and fully welded plate heat exchangers. They feature a partially welded and partially detachable design, offering both high sealing performance and certain maintenance flexibility.
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