Semi-welded plate heat exchangers are a compromise between detachable plate heat exchangers and fully welded plate heat exchangers. They feature a partially welded and partially detachable design, offering both high sealing performance and certain maintenance flexibility.
The welding side can withstand higher pressure (typically 2.5 - 4.0 MPa) and temperature (200 - 300℃), which is more stable compared to the full gasket type.
The welding channel is suitable for volatile, toxic or expensive media (such as ammonia, refrigerants, chemicals), preventing the risk of leakage.
The sealing side of the gasket can still be disassembled, facilitating cleaning, inspection or replacement of the plates, thereby reducing maintenance costs.
It is suitable for media prone to scaling or containing particles (such as industrial wastewater, viscous liquids), and can be mechanically cleaned regularly.
The welding side can use corrosion-resistant alloys (such as titanium, nickel-based alloys), while the gasket side uses corrosion-resistant elastomers (such as EPDM, fluororubber).
This avoids the risk of the entire welded structure being completely damaged under strong corrosive media, resulting in better economic benefits.
The plate heat exchanger retains its high heat transfer efficiency (with a K value reaching up to 6000 W/m²·K), and its volume is only 1/3 to 1/5 of that of a shell-and-tube type.
The corrugated plate design enhances turbulence and reduces fouling, making it suitable for medium-cleanliness media.
It can be designed as "single-sided welding" (only one medium passes through the welding side) or "bilateral welding" (both media are enclosed), meeting the requirements of different working conditions.
It supports multi-process design and can handle heat exchange scenarios with large temperature differences or flow rate mismatches.
The semi-welded plate heat exchanger is an efficient heat exchange device that combines the flexibility of detachable plate heat exchangers with the high-pressure resistance of fully welded plate heat exchangers. Its operating principle and working characteristics are as follows:
Two different temperature media flow through the alternatingly arranged corrugated plates (one side welded, the other side detachable), forming counter-flow or cross-flow.
The corrugated design of the plates (such as the zigzag shape) enhances turbulence, disrupts the laminar boundary layer, and significantly improves the heat transfer efficiency (the K value can reach 3000 - 7000 W/m²·℃).
Welding side: High-temperature/high-pressure or corrosive medium flow channels are sealed by laser welding to avoid the risk of seal failure due to the failure of gaskets.
Removable side: Low-pressure or clean medium flow channels retain gasket sealing for easy maintenance and cleaning (such as the gasket material commonly selected as NBR, EPDM or fluororubber). Angle holes and flow guiding zones ensure uniform distribution of the medium to each flow channel, avoiding short circuits or dead zones, and improving the uniformity of heat exchange.
Chemical/Pharmaceutical: Handling corrosive media (such as sulfuric acid, solvents), the welding side uses Hastelloy alloy plates.
District heating: The primary side high-temperature water (welded and sealed) exchanges with the secondary side low-temperature water (removable for maintenance).
Marine systems: Compact design to accommodate space constraints, seawater cooling uses titanium plate welding for corrosion protection.
Item | Value | Item | Value |
---|---|---|---|
Corrugation Angle | 49°/126° | Corner Hole Diameter (mm) | Φ240 |
Corrugation Normal Pitch (mm) | 14.4 / 14.25 | Flow Area (m²) | 0.00234 |
Corrugation Depth (mm) | 4.10 | Single Plate Area (m²) | 0.83 |
Center Distance of Corner Holes (mm) | 1478×353 | Plate Dimensions (mm) | 1745×620 |
Semi-welded plate heat exchangers are a compromise between detachable plate heat exchangers and fully welded plate heat exchangers. They feature a partially welded and partially detachable design, offering both high sealing performance and certain maintenance flexibility.
Semi-welded plate heat exchangers are a compromise between detachable plate heat exchangers and fully welded plate heat exchangers. They feature a partially welded and partially detachable design, offering both high sealing performance and certain maintenance flexibility.
Semi-welded plate heat exchangers are a compromise between detachable plate heat exchangers and fully welded plate heat exchangers. They feature a partially welded and partially detachable design, offering both high sealing performance and certain maintenance flexibility.
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