The brazed plate heat exchanger is formed by permanently connecting multiple layers of stainless steel plates through the brazing process. Its core structure is composed of corrugated plates, brazing materials (usually copper or nickel), and an external frame. The corrugated design between the plates forms complex flow channels, enabling the cold and hot media to flow in opposite or cross directions within adjacent channels, thus achieving rapid heat exchange
The corrugated plate design enables the heat transfer coefficient to reach 3 to 5 times that of shell and tube heat exchangers, significantly enhancing energy efficiency.
Its volume is only 20%-30% of that of traditional heat exchangers, saving installation space.
The brazed structure can withstand a pressure of over 30 bar and a temperature range of -160℃ to 220℃ (depending on the brazing filler metal).
Gasless design avoids leakage risk, and corrosion-resistant materials (such as 316L stainless steel) extend service life.
Applicable to liquid-liquid, gas-liquid and phase change heat transfer (such as evaporation or condensation).
Brazed plate heat exchangers and ordinary plate heat exchangers (usually referring to detachable plate heat exchangers) have significant differences in structure, process and application. The main differences are as follows:
The brazed plate heat exchanger is integrally formed. The stainless steel plates are permanently welded into a whole through high-temperature brazing (copper or nickel-based brazing filler metal), without sealing gaskets or frame structures. Smaller in volume, lighter in weight, with a denser corrugated design on the plates and higher pressure-bearing capacity (up to over 30 bar)
The common plate heat exchanger (detachable type) is modularly set up, assembled from independent plates, rubber sealing gaskets and metal frames, and tightened by bolts. The plates and gaskets can be replaced separately, but they are relatively large in volume and have a lower pressure resistance (usually ≤16 bar).
The brazed plate heat exchanger is welded at high temperature in a vacuum brazing furnace to form an undetachable rigid structure with no leakage points (except for the inlet and outlet).
Detachable plate heat exchangers rely on gaskets for sealing. Gaskets need to be inspected or replaced regularly to prevent leakage.
Brazed plate heat exchangers are applied in high-pressure/high-purity medium environments such as refrigeration (air conditioning, heat pumps), petrochemicals, and shipping.
Detachable plate heat exchangers are applied in industries such as food and beverage, HVAC, and pharmaceuticals, where frequent cleaning or medium replacement is required.
The initial cost of brazed plate heat exchangers is relatively high, but they have a long service life (no gasket aging problem) and are suitable for long-term stable working conditions.
Detachable plate heat exchangers are used in scenarios where the medium is prone to scaling, requires frequent cleaning, or has variable working conditions.
Name | Parameter | Name | Parameter |
---|---|---|---|
Width (mm) | 321 | Weight (kg) | 13 + 0.74N |
Horizontal Center Distance (mm) | 188 | Design Pressure (MPa) | 1.5 / 2.1 / 3 |
Vertical Center Distance (mm) | 603 | Thickness (mm) | 13 + 2.7N |
Length (mm) | 738 | Maximum Flow (L) | 100 m³/h |
The brazed plate heat exchanger is formed by permanently connecting multiple layers of stainless steel plates through the brazing process. Its core structure is composed of corrugated plates, brazing materials (usually copper or nickel), and an external frame. The corrugated design between the plates forms complex flow channels, enabling the cold and hot media to flow in opposite or cross directions within adjacent channels, thus achieving rapid heat exchange
The brazed plate heat exchanger is permanently connected by multiple layers of stainless steel plates through the brazing process. Its core structure consists of corrugated plates, brazing materials (usually copper or nickel), and an external frame. The corrugated design between the plates forms complex flow channels, allowing cold and hot media to flow in opposite or cross directions in adjacent channels, achieving rapid heat exchange.
The brazed plate heat exchanger is formed by permanently connecting multiple layers of stainless steel plates through the brazing process. Its core structure is composed of corrugated plates, brazing materials (usually copper or nickel), and an external frame. The corrugated design between the plates forms complex flow channels, enabling the cold and hot media to flow in opposite or cross directions within adjacent channels, thus achieving rapid heat exchange
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