The wide-channel plate heat exchanger is specially optimized for handling media with high viscosity, containing particles or fibers, as well as fluids prone to scaling. The application limitations of ordinary plate heat exchangers under complex working conditions have been solved through a unique flow channel structure
The width of the flow channel can reach 2-5 times that of conventional plate heat exchangers, significantly reducing flow resistance and preventing particle or fiber accumulation and blockage. It is suitable for slurries, sludges, syrups, etc., which are high-viscosity or contain impurities.
Special stamping processes (such as inclined waves, spherical protrusions, etc.) are adopted for corrugated plates, ensuring turbulent flow even when the flow channel is widened. The heat transfer coefficient can reach 3-5 times that of shell-and-tube heat exchangers.
The large flow channel reduces stagnant areas, combined with the detachable plate structure, facilitating mechanical cleaning or chemical cleaning, significantly extending maintenance cycles and reducing downtime costs.
Available in stainless steel, titanium, Hastelloy, etc. The sealing gasket has a wide temperature range (-40℃ to 200℃), suitable for corrosive media or high-temperature conditions.
The wide-channel plate heat exchanger and the detachable plate heat exchanger are two common types of plate heat exchangers. They differ significantly in design, application scenarios, and functional characteristics. Here are the main differences between them:
The wide flow channel plate heat exchanger adopts a wider flow channel gap (usually 5-10mm, much larger than the 2-4mm of ordinary plate heat exchangers), and the plate wave pattern is relatively gentle or adopts special designs (such as point-like protrusions).
Purpose: To avoid blockage and is suitable for high-viscosity, particle-containing or fiber-containing media (such as sludge, slurry, high-viscosity liquids, etc.).
The detachable plate heat exchanger adopts a standard narrow flow channel design (usually 2-4mm), with dense plate wave patterns (such as zigzag, diagonal, etc.), to enhance turbulence and heat transfer efficiency.
Purpose: To optimize heat transfer efficiency and is suitable for clean or low-viscosity media (such as water, steam, oil, etc.).
The wide channel plate heat exchanger is suitable for fluids containing solid particles, fibers, crystals or high viscosity (such as papermaking wastewater, food slurries, chemical sludges, etc.).
The detachable plate heat exchanger is suitable for clean or frequently cleaned fluids (such as air conditioning water systems, boiler steam, hydraulic oil, etc.).
Wide-channel plate heat exchangers are usually designed for disassembly. However, due to their wide channels, the cleaning requirements may be lower (unless the medium is prone to deposition).
The plates and gaskets of the disassemblable plate heat exchanger can be quickly disassembled, facilitating mechanical cleaning or replacement, and are suitable for scenarios with high fouling risks or strict hygiene standards (such as dairy products, pharmaceuticals).
Comparison Item | Wide-Channel Plate Heat Exchanger | Detachable Plate Heat Exchanger |
---|---|---|
Heat Transfer Efficiency | Lower (wider channels result in weaker turbulence) | Higher (narrow channels enhance turbulence) |
Anti-Clogging Ability | Very strong | Poor (requires use of filters) |
Pressure Resistance | Lower (structural limits due to wide channels) | Higher (can exceed 2.5 MPa) |
Cost | Higher (special design required) | Lower (high degree of standardization) |
The plate heat exchanger forms a heat transfer channel by superimposing multiple layers of corrugated metal plates, and realizes heat exchange between cold and hot fluids by using complex flow channels formed between plates.
The plate heat exchanger forms a heat transfer channel by superimposing multiple layers of corrugated metal plates, and realizes heat exchange between cold and hot fluids by using complex flow channels formed between plates.
The plate heat exchanger forms a heat transfer channel by superimposing multiple layers of corrugated metal plates, and realizes heat exchange between cold and hot fluids by using complex flow channels formed between plates.
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